Manufacturing Capabilities

New Die Shop

Firestone Metal Pvt. Ltd. operates a fully integrated, state-of-the-art in-house tool room to design and manufacture high-precision aluminium extrusion dies across soft, medium, and high-strength alloys.

Dies are engineered using advanced CAD/CAM systems (Mastercam) to optimize metal flow, dimensional accuracy, and profile fitment. Precision machining is carried out on CNC Vertical Machining Centres to ensure superior quality and consistency.

Equipped with advanced heat treatment, wire-cut EDM, and nitriding capabilities, the facility delivers enhanced die life, consistent geometry, excellent surface finish, and high repeatability—meeting the stringent quality standards of ISO/IATF-certified automotive, solar, and industrial applications.

Our Manufacturing Facility

State-of-the-Art Die Manufacturing Capabilities

Equipped with advanced precision machinery, our in-house Die Shop delivers superior die quality, reduced lead times, and consistent dimensional accuracy across all extrusion tooling.

  • Close Tolerance Die Manufacturing
  • Custom Die Design & Development
  • Precision Profile Shaping
  • ISO 9001:2015 & IATF 16949 certified die manufacturing
VMC (Vertical Machining Centre)

High-speed, multi-axis CNC machining for cutting, drilling, and shaping metal parts with micron-level precision and superior surface finish.

Machine Function: Milling, Drilling, Tapping (CNC Machining)
CNC Lathe

Computer-controlled turning operations delivering consistent cylindrical profiles and tight dimensional tolerances on die components.

Machine Function: Turning, Facing, Threading
CNC Wire Cut (EDM Wire)

Precision wire erosion cutting for intricate die shapes and profiles, enabling complex extrusion geometries with exceptional accuracy.

Machine Function: Spark-based precision cutting using wire.
Band Saw

Efficient raw material sectioning and billet preparation ensuring optimum material utilisation and clean cuts.

EDM (Electrical Discharge Machining)

Advanced spark erosion technology for precise cavity and pocket machining on hardened die steel.

Machine Function: Spark erosion machining for complex shape.
Surface Grinder

High-accuracy surface finishing operations ensuring flatness, parallelism, and superior surface quality on die bearing faces.

Machine Function: Turning & machining operations
Milling Machine

Versatile material removal and profile machining for die body preparation and secondary fabrication operations.

Machine Function: Milling, drilling & slotting operations.

Key Operational Highlights

  • In-house die manufacturing — reduced lead times & lower tooling costs.
  • Precision engineering from raw blank to finished extrusion die.
  • Full die repair, correction & reconditioning capabilities.
  • Supports complex, custom, and multi-void aluminium profiles.
  • Enhanced quality control at every stage of die production.

Our Die Shop capabilities reflect our commitment to delivering precision-engineered aluminium extrusion solutions with uncompromised quality, speed, and technical excellence.