Manufacturing Capabilities

Aluminium Extrusion

Shape is recognized worldwide as a premier aluminum extruder, fabricator and finisher; capable of producing the most difficult, complex and intricate extrusions available. Unlike most extrusion companies, Shape is a fully integrated supplier of aluminum extrusions, engineering and fabrication services.

Precision-Controlled Extrusion. Shape-Perfect, Every Time.

The extrusion process begins with the precise assembly of the die within the container. Fire Stone employs the direct (forward) extrusion method — where the ram applies controlled pressure to drive the heated aluminium billet forward through the die cavity. As the billet passes through the die hole under high thermal and mechanical force, it takes the exact cross-sectional shape of the finished profile.

Every extrusion run is governed by tightly maintained process parameters, ensuring dimensional accuracy, surface consistency, and structural integrity across the full production length.

Why It Matters

Maintaining these parameters within defined tolerances is critical to:

Profile dimensional accuracy — consistent cross-section geometry across every metre of output.
Surface quality — minimising die lines, roughness, and extrusion defects .
Mechanical properties — preserving alloy strength and microstructural integrity through controlled thermal conditions .
Die longevity — optimal pressure and speed ranges reduce die wear and extend tooling life.

Extrusion Facility

Fire Stone Metal Pvt. Ltd. manufactures both custom aluminium extrusion profiles and standard aluminium sections for architectural, automotive and industrial applications, delivering precision-engineered solutions tailored to diverse project requirements.
Once the extrusion press is equipped with the appropriate dies and supporting equipment, virtually any complex profile can be manufactured with precision and consistency.

Extrusions Pressure 150 - 220 Bar
Sealing Pressure 150 - 210 Bar
Extrusion Speed 01 - 10 mm/sec
Burp Cycle 70 - 90 Bar Cycle
Container Temperature 380 - 440 °C

Fabrication & Capabilities

To deliver complete, finished products to its clients, Fire Stone Metal Pvt Ltd is equipped with the following state-of-the-art capabilities:

High-Speed Automatic Sawing: Multiple sawing lines capable of processing up to 1200+ parts per hour, ensuring high-volume output with consistent precision.
CNC & VMC Machining: : Latest-generation CNC and VMC machines supporting a full range of turning and milling operations tailored to client specifications.
Secondary Operations: Dedicated facilities for chamfering, drilling, punching, and deburring to deliver components to finished-part standards.
Multi-Axis Bending: Advanced multi-axis bending machines designed for aluminium tubes and long sections, catering to diverse industrial applications.

Fabricating Services

We also ensure fast turn around time and timely delivery. Some of our fabricating services include :

  • Cutting
  • Punching
  • Milling
  • Tapping
  • Deburring
  • Bending
  • CNC machining
  • Fabrication Machine Solar Profile

Secondary Extrusion Capabilities

Our capabilities don’t stop with the extrusion process. We are also equipped to handle a variety of secondary operations, including:

  • CNC machining
  • Automatic Cutting Machine
  • Milling
  • Drilling & Punching
  • Fabricating
  • End Punching / Corner Notching Machine
  • Shot Blasting
  • Anodizing
  • Fabrication machine solar profile

Advantages of Aluminum Extrusions: A Strategic Material Solution

Aluminum extrusions offer a superior combination of performance, design flexibility, and sustainability — meeting the evolving demands of modern manufacturing across diverse industries.

High Strength-to-Weight Ratio:

Alloys 6061 & 6063 deliver superior structural strength at significantly lower weight than steel — ideal for automotive, solar, and construction applications.

Design Flexibility and Engineering Precision:

Complex cross-sectional profiles — channels, tubes, T-slots, and multi-chamber geometries — engineered to exact specifications, replacing multiple components in a single extrusion.

Surface Finishing Capabilities :

Industry-standard anodizing enhances aesthetic appeal, colour versatility, and surface wear resistance — with negligible impact on component weight.

Fabrication Compatibility :

Fully compatible with cutting, drilling, welding, and mechanical joining — enabling seamless integration into complex assemblies and custom product architectures.

Cost-Effectiveness :

Competitive die costs and high-volume production efficiency deliver strong unit economics — ideal for solar mounting systems, window profiles, and modular structures.